Introduction of Egg Tray Making Machine Project Report
Egg tray making machine or pulp machine used as a solution for solid waste control. As industries grow and increase in population the increase of waste that destroys the environment increases. Pulp machine is a way of recycling waste paper to a solid, usable substance like egg trays, apple trays and packaging products. The egg trays can hold thirty eggs and mostly sold uncovered, and there are the egg cartons that have a top and come in different colors and designs, it can hold six, twelve, eighteen and twenty-four eggs. The egg cartoons do not have thirty egg packaging yet. The report is about an egg tray machine project report first let us get to understand the advantages then, the procedure.
Advantages of the Egg Tray Machine
In going green, it is essential to have a bio-degradable or green packaging. It is made possible due to the recycling process. It is critical for controlling solid waste to keep the environment clean. Pulp paper is not a hard material the rigidity, flexibility and slight stiffness makes it ideal for packing and making it shockproof. Eggs are sensitive goods for transportation as they break easy and they need an excellent air-permeability and hygroscopic which can be provided by the pulp paper. The trays are easily decomposed making it Eco-friendly for they do not pollute the environment. The machine can make packaging for electronic due to the anti static properties. Being a egg tray machine for sale the production has a little amount of wastewater and other wasteful products during the manufacturing process of the trays.
The Process of Making the Egg Trays
The advancing of technology has advanced to the egg tray machine by introducing the in-mould thermoforming. Whereby the end product is now smoother, attractive egg trays, different colors with precise shapes and dimensions.
The tradition process was pulping, moulding, drying and finally finishing and packaging. The pulping process involves the recycled fibre pulped inside a conventional paper machine then thoroughly cleaned and diluted. Then, the moulding and drying process, the diluted fibre is passed in a moulding machine whereby wet forming dies. Then the water is removed by a vacuum while it attracts the fibre to put on the forming dies, and a shape forms but it still has moisture left, and it is lastly dried completely removing the remaining water in the dryer tunnel, the egg tray is finished and packed for transportation. More information on pulp molding machinery here.
The new technology makes it easier because the automatic machine does the moulding process. The process does not change; it remain the preparation of the pulp product or egg trays then the drying process. The difference is less energy used, and it saves time.
The four stages categorised into two parts the preparation and the moulding part. The machine uses waste paper and also an alum, rosin and wax. In the manufacturing process, there is no trace of fibrous material that is left behind in the water during the drying process. Disposing of the water does not require a water treatment facility and can also be used again; the water is also recyclable. The manufacturing does not emit harmful solids, liquid or gas to the environment; it is all eco-friendly production and also generates employment.
General Information
The “egg tray machine project report” also, involves knowing the production. An advanced machine can produce at least 90000 pieces of egg trays in around 23 hours with four workers needed in one working shift. The drying process takes an average time for drying 12 minutes, about 3200-3700KWH of power that is electricity is for producing the standard egg tray size of 310mm x 310mm.Labour varies in the place and also the raw materials that are a waste newspaper, cardboard, cartons and other recycled paper one can get.
Eggs are very marketable and do not have a season. Eggs can be used to make breakfast, lunch and dinner, it is essential and is among the food that does not have a specification, that can be consumed by both vegetarians and the meat lovers. Manufacturing of egg trays is good business, low cost of production, low energy consumption, and it generates income, increase employment, reduce waste from the environment and beneficial for both the environment and individuals. More information on egg carton machine.